Stretch wrap machines come in various shapes and sizes – and depending on the product you need to be wrapped and its unique dimensions, it can be challenging to determine the best type of machine for the job.

This guide is for those with stretch wrapping projects, who are looking for the perfect machine to match their needs. Our experts offer information on each type of stretch wrapping machine to help you make the right choice before committing to a purchase.

What Is a Stretch Wrapping Machine?

A stretch wrap machine is a type of packaging equipment primarily used to secure and protect products on pallets or other large items during transportation and storage.

It applies highly elastic plastic film tightly around the product – creating a secure and stable load.

Most machines use motorized rollers and a tension mechanism to stretch the film as it’s applied, ensuring a tight and secure wrap.

A stretch wrapping machine isn’t to be confused with a shrink wrapping machine, which uses heat to shrink a plastic film around a product or group of products.

What are the Long-Term Benefits of Buying a Stretch Wrap Machine?

Stretch wrap machines provide many benefits in time and cost savings and more, compared with manually applying stretch film. Below are some of the key benefits:

Increased efficiency and productivity in the packaging process.
Reduction in labor costs by automating the wrapping process.
Consistent and uniform wrapping quality for improved load stability.
Minimizing film waste through precise and controlled film application.
Enhanced load protection during transportation and storage.
Reduction in the risk of worker injuries associated with manual wrapping.
Customizable wrapping options to meet specific load requirements.
Potential for long-term cost savings compared with outsourcing wrapping services.
Flexibility to adapt to varying load sizes, shapes, and volumes.
Improved overall packaging operations and supply chain efficiency.

What Are the Different Types of Stretch Wrap Machines?

Before understanding which specific machine to buy, it’s important to first understand the different types of stretch wrapping machines available.

What are the different types of stretch wrap machines?

Turntable Stretch Wrap Machine

A turntable stretch wrap machine features a rotating turntable, upon which the pallet is placed.

The turntable spins the pallet while the stretch film is dispensed and wrapped around the load, securing it for transportation or storage.

This type of machine is typically designed for low to medium-volume applications and offers a user-friendly and efficient solution for wrapping pallets.

The turntable stretch wrap machine can help streamline packaging operations, improve load stability, and increase productivity in various industries.

Rotary Arm Stretch Wrap Machine

A rotary arm stretch wrap machine is often used for wrapping palletized loads.

Unlike a turntable machine, within which the pallet rotates, in a rotary arm machine, the stretch film carriage moves around a stationary load.

The load remains stationary while the rotary arm, which holds the film, rotates around it, applying the stretch film.

Robot Stretch Wrap Machine

Robotic Stretch Wrap Machine

A robot stretch wrap machine is a type of packaging tool that utilizes robotic technology to apply stretch film to palletized loads.

It consists of a robotic arm equipped with a stretch film dispenser that moves around the load, wrapping the film securely. However, it may struggle with irregularly shaped loads or loads with excessive overhangs.

The robot stretch wrapping machine makes up for this through its ease of use and portability, making it best suited for products being wrapped in multiple locations.

Orbital Stretch Wrap Machine

An orbital stretch wrap machine, also known as a rotary ring stretch wrapper, features a rotating ring or turntable that moves in an orbital motion around the stationary load.

As the ring rotates, stretch film is dispensed and wrapped tightly around the load, providing secure containment.

Automatic vs Semi-Automatic Stretch Wrap Machines

One of the key considerations that separates stretch wrap machines is whether they are semi or fully automatic. Here, we take a look at the key differences between the two, and their unique benefits:

Semi-Automatic Stretch Wrap Machines

A semi-automatic stretch wrapping machine requires some manual intervention in the wrapping process.

It typically involves manually attaching the stretch film to the load, activating the wrapping cycle, and cutting the film at the end of the wrapping process.

Advantages of a semi-automatic stretch wrapping machine:

Cost-effective: Semi-automatic machines are generally more affordable compared with fully automatic machines.
Flexibility: They allow for greater flexibility in handling various load sizes and shapes.
Ease Of Use: These machines are relatively easy to operate and require minimal training.
Suitable For Lower Production Volumes: They are well-suited for businesses with lower production volumes or those that require occasional wrapping.

Fully Automatic Stretch Wrap Machines

An automatic stretch wrapping machine, on the other hand, handles the entire wrapping process, including film attachment, wrapping cycle, and film cutting – without the need for manual intervention.

Advantages of a fully automatic stretch wrapping machine:

Increased Productivity: Automatic machines offer higher production speeds and efficiency, allowing for large-scale wrapping operations.
Labor Savings: They eliminate or significantly reduce the need for manual labor, reducing costs and increasing productivity.
Consistency and Precision: Automatic machines provide consistent and precise wrapping results, increasing load uniformity and quality.
Integration Capabilities: They can be seamlessly integrated into existing production lines for a streamlined wrapping process.

Examples From Our Range

Stretch Wrap Machine Range

Pallet Turntable

One of our American-made pallet turntables for rotating heavy loads.

This version of our turntable is smaller and easily portable, making it best suited to smaller operations that may need to move regularly.

This turntable features a max load size of 56”x56” and a max load weight of 4,000 lbs with a variable turntable speed of up to 12 rpm.

Eagle 1000B Stretch Wrap Machine

Experience efficient and cost-saving wrapping with the Eagle 1000B Stretch Wrap Machine.

With its robust chain-driven turntable and film carriage, it effortlessly secures loads up to 3,500 lbs.

Benefit from its powerful 1/2 hp motor, 250% pre-stretched head, and user-friendly analog control panel with hands-free wrapping capability.

Add optional scales for enhanced functionality and enjoy peace of mind with a 3-year warranty on parts. All machines without a scale include a standard pallet jack ramp.

Eagle 2000BWS

Introducing the Eagle 2000BWS Stretch Wrap Machine with Scale. This versatile and efficient packaging solution is perfect for warehouses and distribution centers.

With its built-in scale, the machine accurately weighs pallets up to 5,000 lbs and boasts a durable chain-driven turntable and an LCD control panel with automatic load height sensing. Optional pallet jack ramps can be added upon request.

Eagle 2000F Stretch Wrap Machine

Introducing the Eagle 2000F Automatic Stretch Wrap Machine with Start/Stop Remote. This advanced packaging solution combines efficiency and convenience to streamline your wrapping process.

Designed to save time and effort, the 2000F allows forklift operators to effortlessly place pallets onto the turntable and initiate wrapping with a simple push of a button on the wireless remote.

Equipped with a film cutter and clamp, the machine automatically cuts the stretch film and holds it in place for the next pallet, while the film wiper creates film adhesion to the load.

After wrapping, the turntable returns to the home position for quick and easy pick-up.

What Size Is a Stretch Wrapping Machine?

Stretch Wrapping machines come in different shapes and sizes to handle unique load sizes from large, unwieldy pallets, to smaller products that are easier to manage.

Below is a list of pallet sizes and the machine sizes required to properly handle them.

What size is a stretch wrap machine

What to Consider When Buying a Stretch Wrap Machine

Identifying the most appropriate type of stretch wrap machine for your projects is only one of several other considerations that must be made. In this section, we answer the other key questions that will help you get the most out of your machine:

Which Equipment Is Required with a Stretch Wrap Machine?

Stretch Film: Stretch film is the primary material used for wrapping pallets. It is a highly elastic plastic film that is stretched and applied around a load to secure it. Different types and gauges of stretch film are available to accommodate varying load sizes and requirements.
Film Carriage: The film carriage holds the stretch film roll and provides controlled tension and dispensing during the wrapping process. It may include a pre-stretch mechanism before application, keeping optimal film usage and load containment.
Turntable or Rotary Arm: Depending on the type of stretch wrap machine, either a turntable or a rotary arm is used. The turntable allows the pallet to rotate while the film is applied, while the rotary arm moves around the stationary load. These components facilitate the wrapping process and maintain even application of the stretch film.
Controls and Operating Panel: A control panel is typically present on the stretch wrap machine, allowing operators to set parameters such as wrapping speed, film tension, and wrapping patterns. It provides user-friendly controls for operating and adjusting the machine as needed.
Conveyor System (Optional): In some cases, a conveyor system may be used in conjunction with the stretch wrap machine to facilitate the movement of pallets. This can help streamline the overall packaging process and enhance efficiency. For safety and efficiency, conveyor options are used with automatic stretch wrap machines.
Safety Features: Safety components such as emergency stop buttons, safety barriers, and safety sensors are important to create a safe working environment and protect operators from potential hazards.

How Easy Is the Machine to Use?

A stretch wrap machine is designed to be user-friendly and easy to operate. With intuitive controls, clear instructions, and simple adjustments, users can quickly learn to use the machine safely and effectively, making it accessible to operators with varying levels of experience.

It’s always best practice to give an in-depth training session on how to safely operate the machine before using it for the first time.

Safety Considerations When Purchasing a Machine

It’s important to prioritize safety when installing, storing, and operating packaging machines. Below are the key considerations when it comes to avoiding accidents and injuries with your stretch wrap machine:

Safety Features: Look for machines equipped with safety features, such as emergency stop buttons, safety barriers, and safety sensors that can detect obstructions and halt the wrapping process if necessary.
Operator Training: Provide comprehensive training to operators on the safe operation of the machine, including understanding the controls, safety protocols, and best practices for load handling.
Maintenance and Inspections: Regular maintenance and inspections should be conducted to keep the machine in working condition. Follow manufacturer guidelines for maintenance tasks and schedule periodic inspections to identify and address any safety issues.
Clear Operating Instructions: The machine should come with clear and detailed operating instructions, including safety guidelines, precautions, and recommended operating procedures. Operators should have easy access to this information and follow it diligently.
Compliance with Safety Standards: Verify the machine complies with relevant safety standards and regulations specific to your region or industry, such as OSHA (Occupational Safety and Health Administration) guidelines.
Equipment Placement: Make sure the machine is properly placed in a designated area with enough space and clear pathways to minimize the risk of collisions or tripping hazards.
Personal Protective Equipment (PPE): Provide appropriate PPE, such as safety gloves or goggles, to operators, as needed, to protect against potential hazards.

Stretch Wrap Thickness

Stretch wrap is available in different thicknesses to suit different purposes and projects. Thickness directly affects the film's ability to hold and protect the load, with thicker film generally providing greater puncture resistance and load stability.

For more information on stretch wrap thickness and its uses for various load weights and shapes, read our Guide To Stretch Wrap Thickness.

Frequently Asked Questions (FAQs)

Frequently Asked Questions

Q: How Do You Measure Stretch Wrap Tension?

A: Stretch wrap tension can be measured using a tension meter or a handheld film tension gauge. These devices apply a controlled force to a section of the stretch film and measure the resulting tension, providing a numerical value that indicates the level of film stretch and tension being applied.

Q: How Many Pallets Will a Roll of Stretch Wrap Cover?

A: The number of pallets that a roll of stretch wrap can cover depends on various factors, including the size of the pallets, the number of revolutions of film per pallet, the film gauge, and the desired level of film usage per pallet. As a rough estimate, a standard roll of stretch wrap can typically cover around 10 to 40 pallets.

Q: How Long Does It Take to Wrap a Pallet?

A: The time it takes to wrap a pallet varies depending on factors such as the operator's skill level, the type of stretch wrap machine used, the complexity of the load, and the desired wrapping technique. Generally, it can take anywhere from one to five minutes to wrap a pallet.

Q: How Long Does It Take to Receive a Pallet Wrapper?

A: Some stock models are ready to ship and can arrive in as little as 5-7 business days. Most pallet wrappers require longer lead times. This is found with many manufacturers. Any custom add-ons can also increase lead times and the time it takes to receive a pallet wrapper.

Q: Are Stretch Wrap Machines Hard to Setup?

A: It can vary from manufacturer, but many ship complete on a large pallet and can be set up in minutes. Other wrappers, such as some full auto options may require onsite technical assistance for setup.

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Stretch Wrap Machine Buyer's Guide

Stretch wrap machines come in various shapes and sizes – and depending on the product you need to be wrapped and its unique dimensions, it can be challenging to determine the best type of machine for the job.